TOMATO KETCHUP PLANT / AUTOMATIC TOMATO PROCESSING PLANT

Tomato Processing Plant for Ketchup, Puree & Paste by B SEN BARRY & CO. “Precision in Processing” — From Fresh Harvest to Sealed Perfection. 🏗️ Complete Plant Layout 1. Tomato Washer Bubble Washer or Rotary Drum Washer Removes soil, pesticides, and surface impurities. Food-grade SS304 body, perforated drum/screen base. 2. Sorting Conveyor Manual sorting of damaged or unripe tomatoes. SS table with food-grade PVC belt and waste chute. 3. Tomato Crusher / Fruit Mill Breaks tomatoes into pulp. High-speed rotor with SS blades. Prepares mash for pulping. 4. Pulper & Refiner (Double Stage) Removes seeds, skins, and fibers. Adjustable mesh sizes (0.5mm – 1.2mm). Ensures smooth and thick pulp output. 5. Preheater / Tubular Heater Optional for enzyme inactivation. Maintains natural red color and extends shelf life. 6. Evaporator (for Paste) Vacuum or open-pan type. Reduces water content to make tomato paste (28–30° Brix). Energy-efficient and preserves aroma. 7. Ketchup Cooking Kettle Steam-jacketed with anchor agitator. Recipe blending: tomato paste + sugar + vinegar + spices + stabilizers. Temperature-controlled cooking and homogenization. 8. Storage Tanks With level sensor, stirrer, and CIP-ready ports. Holding tanks between processes. 9. Filtration / Homogenizer (optional) Finer texture and uniform mouthfeel for ketchup. Improves consistency and flowability. 10. Pasteurizer (Plate or Tubular) Thermal treatment before filling. Increases product shelf life (up to 12–18 months in sealed form). 11. Filling Machines Piston Filler / Servo Filler / Weight Filler Options: Bottles, pouches, sachets, jars, or cans. Hot fill or cold fill depending on packaging. 12. Cap Sealing / Capping Machine For bottles and jars — ROPP, crown, or screw capping. Leak-proof closure for extended storage. 13. Labeling, Coding & Packing Sticker or shrink label applicator. Inkjet printer for MRP, batch, expiry. Shrink wrapping or carton taping system. 📦 Product Variants You Can Make Tomato Purée (9–12° Brix) Tomato Paste (28–30° Brix) Tomato Ketchup (High/Low Viscosity) Pizza Sauce Ready-Mix Pasta Sauce ⚙️ Plant Capacity Options Mini Plant: 500 kg/hr Standard Line: 1–2 TPH Industrial Line: 3–10 TPH+ 🌟 Why B SEN BARRY & CO.? Machines built to FSSAI and international hygiene standards 100% stainless steel food-contact zones (SS 304/316) Trusted by 10,000+ food processors Engineered for automation, minimal waste, and maximum yield Serving India’s surplus tomato zones and export clusters