ORANGE JUICE PRODUCTION AND FILLING LINE

Orange Juice Production & Filling Line by B SEN BARRY & CO. “Precision in Processing” — Capturing Freshness, Bottling Purity. 🏭 Overview India is emerging as a major player in citrus juice processing, especially from regions like Nagpur, Coorg, and Punjab. Whether for domestic brands or export markets, orange juice requires a clean, efficient, and hygienic setup to preserve vitamin C, natural aroma, and shelf stability. At B SEN BARRY & CO., we offer turnkey solutions for fresh orange juice, juice with pulp, concentrate, and blended citrus beverages, from fruit reception to final packing. 🧃 End Products You Can Manufacture 100% Fresh Orange Juice (Not From Concentrate – NFC) Reconstituted Juice (from concentrate) Juice with pulp Orange-based RTS drinks or blends Aseptic or hot-fill juice bottles Concentrate for export (Brix 60–70°) ⚙️ Key Machinery in the Line 1. Fruit Washer Bubble washer or rotary washer with brushes SS304 tank, food-grade materials 2. Fruit Grading / Sorting Line Manual or automatic sorting Removes damaged, unripe, or moldy fruit 3. Citrus Juice Extractor Twin-head juice extractor with in-built peeling Extracts juice while separating seeds and rind oils Retains juice clarity and taste 4. Pulp Separator / Finisher (Optional) Adjust pulp content as per final product Fitted with SS mesh of various grades 5. Deaerator Removes oxygen to prevent oxidation and vitamin loss Increases shelf stability 6. Pasteurizer Tubular or plate heat exchanger Flash pasteurization between 85–95°C Retains nutrients while ensuring microbial safety 7. Homogenizer (Optional for blends) For smooth texture, uniform mixing in pulp-added juices 8. Holding Tank Jacketed or insulated SS304 tank With level controller, agitator, and CIP-ready port 9. Filling Machine Hot Fill or Cold Fill options Types: Servo-based Piston Filler (for pulpy juices) Gravity or Vacuum Filler (for clear juice) Rotary Bottle Filler (for high-speed lines) 10. Cap Sealer ROPP, screw cap, or lug-type cap depending on bottle Fully automatic with torque control 11. Cooling Tunnel Reduces filled juice temperature rapidly Prevents microbial growth and shrinkage 12. Labelling & Batch Coding Shrink sleeve or self-adhesive labels Inkjet coding for date, batch, MRP Carton taping or shrink wrapping unit 📦 Supported Packaging PET bottles (200 ml – 2 L) Glass bottles Spout pouches or stand-up pouches Aseptic bags or drums (for concentrate) 🔩 Plant Capacity Options Starter Line: 500 liters/hr Standard Line: 1000–3000 liters/hr Industrial Line: 5–10 TPH and above 🌍 Why B SEN BARRY & CO.? 4 generations of processing expertise Citrus lines installed in India, Africa, Middle East Machines built to FSSAI, ISO, and export norms SS 304/316 build, energy-efficient, CIP-friendly Helping India process its surplus citrus into value-added beverages