
MAYONNAISE PLANT / MAYONNAISE MAKING MACHINE / HOMOGENISERS AND MIXER MANUFACTURERS
State-of-the-Art Homogeniser & Mayonnaise Processing Plant
by
B SEN BARRY & CO.
“Precision in Processing” — Emulsifying Excellence, Batch After Batch.
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Plant Overview
The production of mayonnaise and emulsified sauces demands extreme consistency, micro-fine homogenization, and hygienic precision. The B Sen Barry Mayonnaise Plant integrates high-shear mixing with industrial homogenization to create smooth, stable, and shelf-stable emulsions for:
✔️ Mayonnaise
✔️ Veg Mayo
✔️ Garlic / Tandoori Mayo
✔️ Sandwich Spreads
✔️ Cheese Dips
✔️ Salad Dressings & Creamy Sauces
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Key Machine Lineup
1.
Vacuum Emulsifier (High-Shear Mixer)
Triple-motion mixing: anchor agitator, inline homogenizer, counter-scrapers
Vacuum degassing eliminates air bubbles for smooth texture
Suitable for oil-in-water and water-in-oil emulsions
Variable speed drive (VFD) for customized mixing profiles
Available in 50L to 2000L batch sizes
2.
Inline High-Pressure Homogeniser
Ultra-fine particle size reduction (1–3 microns)
Ensures stability, mouthfeel, and smooth pour/spread
Capacity: 100 LPH to 2000 LPH
SS 316L wetted parts, CIP-compatible
3.
Oil Dosing & Powder Feeding System
Controlled dosing of refined oil via flowmeter/pump
Powder feeding (e.g. stabilizers, spices) with inline dispersion
Avoids clumping and ensures uniform texture
4.
Batch Pasteuriser (Optional)
For longer shelf life and microbial control
Indirect steam or electric heating
Plate or tubular design with PID temperature control
5.
Holding Tanks
Insulated and jacketed tanks for finished product
With gentle agitator and level sensor
CIP-ready with spray ball
6.
Filling & Packaging Machine
Servo-based piston or volumetric fillers
Options: Sachets, pouches, bottles, tubs, jars
No-drip nozzle with hopper heating (if needed)
7.
CIP System (Clean-in-Place)
Automatic cycle-based cleaning
Reduces manual labor, enhances hygiene
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Output Styles Supported
Table Mayo (Thick or Light)
Flavored Mayos (Chipotle, Mint, Garlic, etc.)
Low-oil, vegan, or eggless variants
Spreads, dips, and sauces for HoReCa
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Plant Highlights
Designed as per 3A & EHEDG hygiene standards
SS 316L contact parts for food safety
PLC-HMI automation available for batch control
Scalability: From R&D pilot units to industrial 2–3 TPD plants
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Why B SEN BARRY & CO.?
4 generations of process engineering for food
Trusted by 10,000+ processors, QSR brands, and export houses
Backed by service, spares, and tech upgrades
Helping India build a robust condiment and dip industry