RTE/RTS FOOD PLANT / MACHINES FOR RTE/RTS LINE

RTE / RTS Food Processing Plant by B SEN BARRY & CO. “Precision in Processing” — From Regional Recipes to Global-Ready Packs. 🏭 Plant Overview The RTE (Ready-to-Eat) and RTS (Ready-to-Serve) segment is India’s fastest-growing food category — driven by urban demand, exports, military supplies, and instant meal kits. At B SEN BARRY & CO., we design fully integrated RTE/RTS plants to process and package a wide range of cooked Indian meals, gravies, curries, dals, biryanis, rice mixes, khichdi, and beverages, ensuring safe, shelf-stable products without refrigeration. 🍛 Product Examples ✅ Ready-to-Eat (RTE) Rajma chawal, dal makhani, sambar rice, khichdi, veg pulao Paneer butter masala, chicken curry, aloo gobhi, chana masala Halwa, upma, poha, biryani ✅ Ready-to-Serve (RTS) Aam panna, jal jeera, buttermilk, lassi Tomato soup, rasam, flavored milk Coconut water, tender coconut beverage 🛠️ Core Equipment in the RTE/RTS Line 1. Raw Material Washing & Preparation Bubble washer, vegetable cutter, slicer, fruit peeler, ginger/garlic paste grinder 2. Cooking & Blending System Steam-jacketed kettles with anchor stirrers for curries, dals, gravies Batch or continuous cookers for rice, pasta, upma, biryani Optional vacuum cooking or pressure cooking for delicate recipes 3. Holding & Buffer Tanks Insulated or jacketed with gentle agitator Equipped with level sensors and CIP nozzles 4. Filling Machines Pouch filler, retort pouch filler, bottle/jar filler, or tray filler Servo/piston-based for hot or ambient filling Volumetric or weight-based control 5. Sealing & Capping Automatic pouch sealers, tray sealers, jar cappers, or retort spout pouch sealers Leak-proof design with tamper evidence 6. Retort / Autoclave For RTE meals: High-pressure sterilization Ensures 12–18 months shelf life without preservatives 7. Pasteurizer / Hot Water Tunnel For RTS beverages: Gentle thermal pasteurization Preserves natural color and flavor 8. Cooling & Drying SS cooling tank or conveyor Air knife or blower dryer before labeling 9. Labelling & Secondary Packing Shrink sleeve or sticker labelling Batch coding, carton packing or shrink bundling ⚙️ Plant Capacity Options Pilot Scale: 200–500 kg/day Mid-Capacity: 1–2 MT/day Industrial Scale: 3–10 MT/day 📦 Packaging Formats Supported Retort Pouches (3-layer or 4-layer) Glass Jars / Bottles PP Trays with Heat Seal Stand-up Spout Pouches Aseptic Pouch (optional) 🌟 Why B SEN BARRY & CO.? Machines trusted by 10,000+ food units and exporters Built to FSSAI, GMP, and global export standards Stainless steel SS 304/316 build, CIP-compatible Designed for minimal labor, maximum automation, and recipe integrity Supporting India’s rise in the global RTE/RTS market